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Galvanized Perforated Wire Mesh - Custom Sizes for Ventilation And Industrial Fencing
Product Overview:
Perforated Wire Mesh is a versatile engineered material manufactured through precision CNC punching and laser-cutting technology. Designed to meet the rigorous demands of modern industry and architecture, this mesh offers exceptional strength-to-weight ratios, customizable aesthetics, and functional adaptability. Available in stainless steel, galvanized steel, aluminum, and copper, it serves as a critical component in applications ranging from heavy-duty machinery guards to avant-garde architectural facades.
Technical Data Sheet:
Parameter | Specifications |
Material | SS 304/316, GI, Aluminum 1060/3003 |
Thickness | 0.5mm – 6.0mm |
Hole Diameter | 1mm – 50mm (±0.1mm tolerance) |
Hole Patterns | Round, Square, Slotted, Hexagonal, Custom |
Open Area | 15% – 80% (design-dependent) |
Panel Size | 1m × 2m (Standard), Custom Dimensions |
Surface Finish | Mill, Brushed, Powder-Coated, Anodized (Aluminum) |
Temperature Range | -50°C to +800°C (SS 316) |
Certifications | ASTM E2016, ISO 9001, RoHS |
Packaging | Wooden Crates or Waterproof Film |
1. Precision Engineering
Laser-Guided CNC Punching: Achieves hole positional accuracy of ±0.05mm for high-density patterns.
Burr-Free Edges: Post-punching deburring ensures safety and smooth finishes.
2. Material Excellence
Stainless Steel: Resists pitting/crevice corrosion (PREN ≥35 for SS 316L).
Aluminum: 50% lighter than steel with comparable strength (alloy-dependent).
Copper: Natural antimicrobial properties for healthcare/culinary applications.
3. Functional Versatility
Acoustic Performance: Sound absorption up to 25dB (slotted hole designs).
Thermal Management: Heat dissipation for HVAC and automotive systems.
Optical Control: Custom hole patterns for light filtering/shading (architectural use).
4. Sustainability
Recyclability: 100% recyclable materials with low carbon footprint.
Energy Efficiency: Solar-reflective coatings reduce building cooling costs.
Applications:
1. Industrial & Engineering
Filtration Systems: Oil/air filters, sieves, and separation screens.
Machine Safety: Guards for CNC equipment, conveyor belts, and robotics.
Construction: Reinforcement mesh, trench covers, scaffolding panels.
2. Architectural & Design
Facade Cladding: Dynamic sunshades, rainscreen systems, and decorative screens.
Interior Design: Balustrades, ceiling panels, and art installations.
Landscaping: Tree grates, drainage covers, and garden sculptures.
3. Transportation & Energy
Automotive: Grilles, battery covers, and exhaust heat shields.
Aerospace: Lightweight cabin ventilation panels.
Renewable Energy: Solar panel backing, wind turbine filters.
4. Consumer & Specialty
Food Industry: Sorting screens, fryer baskets, and brewery filters.
Healthcare: Antimicrobial copper mesh for cleanroom ventilation.
Retail: Display racks, signage backdrops, and boutique decor.
Manufacturing Process:
Material Selection:
Coils or sheets inspected for thickness/grade compliance.
CNC Punching:
Computer-programmed dies create precise hole patterns.
Burr-free edges via deburring treatment.
Forming & Cutting:
Press brakes shape panels into 3D structures (e.g., curved facades).
Laser cutting for complex geometries.
Surface Treatment:
Galvanizing: Hot-dip zinc coating (80–120g/m²).
Powder Coating: Electrostatic application + oven curing.
Anodizing (Aluminum): Enhanced hardness and color retention.
Quality Control:
Dimensional checks with coordinate measuring machines (CMM).
Salt spray testing (ASTM B117) for coated products.
Load testing to verify structural integrity.
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